The Ultimate Double Smash Burger with Bacon Jam & Roasted Jalapeño Aioli

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by Kevin Cossairt

Introduction

There’s something special about a well-made smash burger. The crispy, golden-brown crust, the juicy beef, and the layers of flavor-packed toppings create a burger that’s hard to beat. This Double Smash Burger with Bacon Jam & Roasted Jalapeño Aioli is the ultimate indulgence—perfectly seared beef patties stacked with melted cheese, smoky-sweet bacon jam, and a creamy jalapeño aioli for a kick. Whether you’re cooking on a Blackstone As an Amazon Associate, I earn from qualifying purchases made through links on this site. grill, stovetop, or griddle, this recipe guarantees a restaurant-quality burger right in your own kitchen.

If you’re a fan of smash burgers, this is the best smash burger recipe you’ll ever try. It combines everything you love about classic griddle burgers with bold flavors that take it to the next level. Let’s dive in!

Key Points

A breakdown of what makes this burger a must-try.

Main Highlights:

  • Perfectly Crispy Smash Patties – Achieve the signature crispy edges by smashing the beef onto a hot griddle.
  • bold  – A blend of sweet, smoky, and savory flavors that elevates every bite.
  • Roasted Jalapeño Aioli for a Kick – Creamy, tangy, and slightly spicy, this aioli balances out the rich burger.

Additional Details:

  • Ideal for Blackstone As an Amazon Associate, I earn from qualifying purchases made through links on this site. or Stovetop Cooking – Get that perfect crust with high-heat searing.
  • Great for Parties & Gatherings – These burgers are a crowd-pleaser.
  • Customizable Toppings – Add pickles, lettuce, or swap cheeses to make it your own.

Special Features:

  • Blackstone grill recipes smash burger edition – Learn to make restaurant-quality burgers at home.
  • How to get the best beef patties for smash burgers – A quick guide to selecting the right meat.
  • Smash burger tacos? Why not! – Another fun way to enjoy this method of cooking.

How to Approach the Perfect Smash Burger

A step-by-step guide to crafting the best smash burger with all the right techniques.

  1. Choose the Right Beef: Opt for 80/20 ground beef for the perfect balance of fat and flavor. Avoid overworking the meat—loose-packed beef results in a more tender patty.
80/20 Ground Beef
3-4 oz Balls
  1. Heat Up Your Griddle: A Blackstone grill or cast-iron skillet is best. You need high heat to get that signature crispy crust.
  1. Smash Immediately: Place the beef ball on the hot surface and use a spatula or press to flatten it within the first 5 seconds. This locks in juices and maximizes the crispy texture.
  1. Season Well: A simple mix of salt, pepper, smoked paprika, and garlic powder enhances the beef’s natural flavors.
  1. Layer on the Cheese: American cheese melts beautifully, but you can swap for cheddar or gouda for a sharper bite.
  1. Make the Bacon Jam & Roasted Jalapeño Aioli: Prep these toppings in advance so you can assemble the burgers as soon as the patties come off the grill.
Roasted Jalapeno Aioli
Bacon Jam, American Cheese, and Condiments
  1. Build Your Burger: Toasted brioche buns with garlic butter, crisp lettuce, pickles, and a generous spread of jalapeño aioli bring it all together.

Tips for Best Results

Get the most out of your griddle burgers recipe with these expert tips.

  • Use a Cast-Iron Skillet or Blackstone Grill: This ensures even heat distribution and creates the best sear.
  • Smash Early: The key to a great smash burger is pressing down within the first 5 seconds of contact with the heat.
  • Double Up the Cheese: A single slice is great, but a double cheeseburger melts into pure perfection.
  • Don’t Overload with Toppings: Balance is key—let the bacon jam and aioli shine without overpowering the beef.
  • Make Extra Bacon Jam: This topping is so good, you’ll want to put it on everything from burgers to grilled cheese sandwiches.

with Bacon Jam & Jalapeño Aioli

Double Smash Burger with Bacon Jam & Jalapeño Aioli

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The Ultimate Double Smash Burger with Bacon Jam & Roasted Jalapeño Aioli

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Description

This double smash burger is next-level indulgent. It features crispy-edged smash patties, melted cheese, smoky-sweet bacon jam, and a zesty jalapeño aioli. All of this goodness is stacked inside a buttery toasted brioche bun. Every bite is a perfect balance of savory, smoky, spicy, and sweet—a true burger masterpiece.

Ingredients

For the Smash Patties

• 1 1/2 lbs 80/20 ground beef (loose-packed, don’t overwork)

• 1 teaspoon salt

• 1/2 teaspoon black pepper

• 1/2 tablespoon smoked paprika

• 1/2 tablespoon garlic powder

• 1 tablespoon Worcestershire sauce

• 8 slices American cheese (or cheddar for sharper flavor)

For the Bacon Jam

• 6 slices thick-cut bacon, chopped

• 1 small yellow onion, finely diced

• 1 tablespoon brown sugar

• 1 tablespoon maple syrup

• 1 tablespoon apple cider vinegar

• 1 teaspoon Dijon mustard

• 1/4 teaspoon black pepper

• 1 garlic clove, chopped

For the Roasted Jalapeño Aioli

• 1/2 cup mayonnaise

• 1 small roasted jalapeño, finely minced (remove seeds for less heat) or fresh

• 2 teaspoons lemon juice

• 2 teaspoons Dijon mustard

• 1 small garlic clove, minced

• 1 tablespoon honey

• Pinch of salt & black pepper

For the Garlic Butter Buns

• 2 tablespoons unsalted butter

• 1 clove garlic, minced

• 4 brioche or potato burger buns (or Keto)

For Assembly

• 8 pickle slices

• 4 lettuce leaves

• 2 small tomatoes, sliced

• 1/4 red onion, thinly sliced

Instructions

1. Make the Bacon Jam

• In a skillet over medium heat, cook the chopped bacon until crispy. Remove with a slotted spoon and set aside.

• In the same pan, cook the diced onion in the bacon fat for about 5-7 minutes until caramelized.

• Stir in brown sugar, maple syrup, apple cider vinegar, Dijon mustard, and black pepper.

• Simmer for 3-5 minutes until thick and jam-like. Stir the crispy bacon back in.

• Remove from heat and let cool. The jam will thicken as it sits.

2. Make the Jalapeño Aioli

• In a small bowl or food processor, whisk together mayonnaise, minced jalapeño, lemon juice, Dijon mustard, garlic, honey, salt, and black pepper.

• Refrigerate until ready to use. This allows the flavors to develop.

3. Prepare the Garlic Butter Buns

• Melt butter in a small pan over medium heat, then stir in minced garlic.

• Brush the garlic butter onto the cut sides of the burger buns.

4. Cook the Smash Patties

• Divide the ground beef into 8 loose-packed balls (about 3-4 oz each). Do not overwork the meat.

• Heat a cast iron skillet or griddle over high heat until very hot.

• Place a beef ball on the skillet and immediately smash it down with a spatula or burger press (use parchment paper to prevent sticking).

• Hold for 10 seconds to create crispy edges. Season with salt, pepper, smoked paprika, garlic powder, and Worcestershire sauce.

• Cook for 1.5–2 minutes, then flip once the edges are deeply golden.

• Immediately place a slice of cheese on each patty and let it melt as the burger finishes cooking (another 1–2 minutes).

• Repeat with all patties to make 8 total patties (2 per burger).

5. Toast the Buns

• While the patties are cooking, toast the garlic butter buns on the skillet until golden brown.

6. Assemble the Burgers

• Spread jalapeño aioli on both the top and bottom buns.

• Add a lettuce leaf, followed by a cheesy smash patty.

• Spoon bacon jam over the patty, then add a second smash patty.

• Top with pickles, tomato slices, and red onion.

• Place the top bun on and press gently to hold everything together.

Serving Suggestions

• Serve with crispy seasoned fries or sweet potato fries.

 

• Pair with a cold craft beer, lemonade, or milkshake for the ultimate experience.

Equipment

As an Amazon Associate, I earn from qualifying purchases made through links on this site.

Notes

Pro Tips for the Best Smash Burger:

• Use a cast-iron skillet: This creates the best crispy crust.

• Smash immediately: Pressing down within the first 5 seconds ensures crispy edges.

• Don’t flip too soon: Let the burger develop deep browning before flipping.

 

• Double up the cheese: The extra melty layers make every bite irresistible.

Did you make this recipe?

Share a photo and tag us — we can’t wait to see what you’ve made!

  • Takeaway 1: Master the art of the crispy-edged smash burger.
  • Takeaway 2: Elevate your burgers with homemade bacon jam and jalapeño aioli.
  • Takeaway 3: Whether on a Blackstone grill, stovetop, or griddle, this is a foolproof burger recipe.

Comments and Reviews

Tried this recipe? Leave a comment below and let me know how it turned out! I’d love to hear your favorite toppings, tweaks, and what you paired it with.

About the Author

Hi, I’m Kevin!

I love to cook—it’s something I’ve always enjoyed, and luckily, I’m pretty good at it… most of the time.

It all started in my grandma’s kitchen when I was a kid. I’d watch her cook, help out where I could, and probably got in the way more than anything. But that’s where I fell in love with food. Fast forward a few decades, and after 25+ years as a chef, I’m still just as into it—except now, I get to share my recipes instead of just sneaking bites when no one’s looking.

That’s what Kevin’s Daily Dish is all about—good food, simple recipes, and meals that bring people together. Whether it’s a backyard BBQ, a holiday spread, or just a Tuesday night dinner, I want to help people make food that’s worth gathering around.

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